| Glossary | Meaning in this flow |
|---|
SO · Customer PO (P.O) | Sales Order by size; the Customer PO is the customer order the goods are tied to |
Work Order (WO) | Production order, one WO per Master Plan Big Plan, created when the Master Plan is created (NOT RELEASED), released when the Master Plan is released |
WI | Work Instruction per process; Injection WIs are created per shift in Injection Schedule |
P.O Month | Production month, equal to the Master Plan Plan Month, recorded on the WO; Trimming Planning plans by P.O Month, with no Customer PO yet |
Customer PO assignment point | SPRAY goods get their Customer PO on allocation in Outsourcing Planning; Logo and OOMG goods on allocation in Packing Planning; Trimming assigns none |
Master Plan | Master plan for one Plan Month; groups SO lines into Big Plans by Style + Model + Base Color + SPRAY/Logo + Area, one Work Order per Big Plan; on Release the WOs go to I/J Plan |
Big Plan · Detail Plan | In I/J Plan each WO is one Detail Plan; the system groups Detail Plans with the same Style + Model + Base Color + Plan Month (not by Area) into one Big Plan with status New → Draft → Released → Completed |
LOT No. | Lot code of one injection shift, used on every screen from Curing to Repair: LOT-yyyymmdd-AB (day shift) / -CD (night shift) |
Model attribute (Logo / SPRAY) | Item attribute deciding the branch after Trimming Result: SPRAY → Waiting SPRAY-OUT ZONE; Logo and OOMG → Waiting Packing |
Routing | Standard process sequence tied to the Item Model attribute; WIs are created per process, no custom steps inserted |
… Result | Screen recording a process result: Trimming Result, Outsourcing Result (Spray goods received back), Packing Result |
Detail P.O List · Allocate | Right-hand part of the Outsourcing / Packing plan screen: each Customer P.O has Remaining / Allocated rows by size; "Auto allocate" fills the earliest-ETD P.O first, Repair goods first |
At vendor | Quantity sent to the spray Vendor and not yet received back in Outsourcing Result |
Exchange | Moves not-yet-packed goods of a RELEASED Packing Plan to one or more other Customer POs (Exchange Customer PO); target-P.O plans use the MOR of the source plan; the Spray Out plan does not change |
Process Inventory | Pool of goods between two processes (Curing Room, Waiting SPRAY-OUT ZONE, Waiting Packing…); goods enter automatically when the Result is recorded; the screen shows the warehouse code of each pool |
WH-CUR-01 / Curing | Curing process warehouse (Process warehouse): stock of LOTs UNDER CURING and CURED – UNALLOCATED; its stocktake is done in WMS; issued to WH-TRM-01 by Curing Stock Out slips |
WH-TRM-01 / Trimming | Trimming process warehouse with two kinds of stock per LOT / size: awaiting trimming (received by Curing Stock Out slips, one per LOT × plan, APPROVED at once; a slip CANCELLED when the plan is edited / cancelled returns the stock to Curing) and trimmed A + A- (received on "Confirm Output", held at location Waiting SPRAY-OUT ZONE or Waiting Packing) |
Repair Inventory | Pool of repaired goods keeping the LOT No.; shown in the Repair Inv List of Packing Planning Spray, Outsourcing Planning or Packing Planning Logo depending on the Source of the Repair / Rework slip |
POP | Point of Production — output reported at the process per shift and size |
Area | Field of Master Data Country; the SO line carries the ship-to Country and the system derives the Area — part of the Master Plan Big Plan grouping key; I/J Plan does not group by Area |
Common Stock | Surplus output not tied to any Customer PO, reallocated later |
First quality (A · A-) | A + A- goods recorded at a Result screen that move on; C goes to Defect Records, Pending repair to Repair / Rework |
Pending repair (PR) | Grade for repairable goods recorded at the screens after Injection; entering a quantity creates a Repair / Rework slip per size, Source "<Process> · Pending repair"; Daily Injection has no such grade |
Grade C | Scrap goods: only written to Defect Records by reason and never back to production; no Repair / Rework slip is created |
MOR | Material Out Request — material issue request from MES to WMS |
SO PR | Sales Order Purchase Request — raw-material purchase request for the Final Need, created automatically when a Big Plan is released in I/J Plan |
Material Lot Assignment | Record assigning raw-material lots issued to the Mixing area to a date · shift · machine · WI; once CONFIRMED, Daily Injection by Shift prefills the lots |
Mixing area | Mixing area: shop-floor area where raw materials issued against the MOR are mixed; not a Routing process and creates no new lot |