# Daily Injection by Shift — record the injection shift POP by size, confirm the shift and hand the lot to Curing

> Fine Chemical (FC) · Module MES · v0.6 · 13/10/2026 · Standard flow — for implementation, testing and development
>
> Generated from the diagram by `sync.js` — do not edit by hand. The diagram is authoritative: report any mismatch with the diagram page.
>
> Diagram page: /en/mes/daily-injection

## How to read

- Every box on the diagram has a code `Bxx`, numbered in flow order (from the start event, following the arrows).
- "Goes to" lists every arrow leaving the box; text in square brackets is that arrow's condition label.
- "Optional branch" = a dashed arrow on the diagram: may be done or skipped.
- "Data" boxes in the Input lane are incoming data; in the Output lane they are results / end points of the flow.

## Process Flow (swimlane)

### Roles (lanes)

- Input
- Operator
- Production Supervisor
- Output

### Steps

| Code | Role | Type | Content | Platform · Screen | Goes to |
| --- | --- | --- | --- | --- | --- |
| B01 | Input | Data | Per-shift Injection WI (WO × machine × day × shift) |  | B08 |
| B02 | Input | Data | Master data: Mold · Cavity · Machine | Master data | B10 |
| B03 | Input | Data | Material Lot Assignment CONFIRMED — lots assigned to date · shift · machine · WI |  | B11 |
| B04 | Input | Data | Raw-material lots issued to the Mixing (MOR ISSUED) |  | B13 |
| B05 | Input | Data | Master data: Defect Reason · Downtime Reason | Master data | B16 |
| B06 | Input | Data | ILOT lot status at Curing (Curing Confirmation) |  | B42 |
| B07 | Operator | Start | Start |  | B08 |
| B08 | Operator | Task | Open the shift WI list | Web · Daily Injection by Shift | B09 |
| B09 | Operator | Task | Open shift POP entry | Web · Daily Injection by Shift | B10 |
| B10 | Operator | Task | Assign molds to machine positions | Web · Daily Injection by Shift | B11 |
| B11 | Operator | Decision | Material Lot Assignment for the WI? |  | B12 [Yes]; B13 [No] |
| B12 | Operator | Task | Prefill lots from Material Lot Assignment | System (auto) · Daily Injection by Shift | B13 |
| B13 | Operator | Task | Declare the material lots used | Web · Daily Injection by Shift | B14 |
| B14 | Operator | Task | Enter output by size and grade | Web · Daily Injection by Shift | B15 |
| B15 | Operator | Decision | Any grade C? |  | B16 [Yes]; B17 [No] |
| B16 | Operator | Task | Enter grade C defect reasons | Web · Daily Injection by Shift | B17 |
| B17 | Operator | Task | Enter times · downtime | Web · Daily Injection by Shift | B18 |
| B18 | Operator | Decision | Operator picks which action? |  | B19 [Save Draft]; B20 [Validate] |
| B19 | Operator | Task | Save shift POP draft | Web · Daily Injection by Shift | B21 |
| B20 | Operator | Task | Validate POP data | Web · Daily Injection by Shift | B22 |
| B21 | Output | Data | POP DRAFT — no batch / lot created |  | (end) |
| B22 | Operator | Decision | Data valid? |  | B09 [No — fix it]; B23 [Yes] |
| B23 | Operator | Task | Confirm shift POP | Web · Daily Injection by Shift | B24 |
| B24 | Operator | Task | Create batch and Curing lot | System (auto) · Daily Injection by Shift | B25; B26 |
| B25 | Output | Data | Batch IB + ILOT lot waiting for Curing (shift output by machine · size) |  | (end) |
| B26 | Operator | Task | Transfer POP to Curing | Web · Daily Injection by Shift | B27 |
| B27 | Operator | Task | Write Defect Records grade C | System (auto) · Daily Injection by Shift | B28; B29 |
| B28 | Output | Data | Defect Records grade C (scrap) (reason · WI · machine · shift), no RW |  | (end) |
| B29 | Operator | Task | Post material lot consumption | System (auto) · Daily Injection by Shift | B30; B31 |
| B30 | Output | Data | Material lot consumption ([Injection] Stock Out) |  | (end) |
| B31 | Operator | Task | Post downtime · mold · cavity | System (auto) · Daily Injection by Shift | B32; B33 |
| B32 | Output | Data | Downtime · mold · cavity → Machine / Mold |  | (end) |
| B33 | Operator | Task | Update Produced · Shift Remaining | System (auto) · Daily Injection by Shift | B34; B35 |
| B34 | Output | Data | Produced by Detail Plan → I/J Plan (Remaining) |  | (end) |
| B35 | Operator | Decision | Shift Remaining Remaining? |  | B36 [Yes]; B37 [No] |
| B36 | Operator | Task | Raise replanning alert | System (auto) · Daily Injection by Shift | B38; B39 |
| B37 | Output | Data | Shift complete — Shift plan fully produced |  | (end) |
| B38 | Output | Data | Remaining → Planner reschedules in the Injection Schedule |  | (end) |
| B39 | Operator | End | End |  |  |
| B40 | Operator | Start | Shift POP needs fixing |  | B41 |
| B41 | Operator | Task | Request shift POP reopen | Web · Daily Injection by Shift | B42 |
| B42 | Operator | Decision | Lot already Curing-confirmed? |  | B43 [Yes]; B44 [Not yet] |
| B43 | Output | Data | Reopen blocked — lot already in Curing |  | (end) |
| B44 | Production Supervisor | Task | Review reopen request | Web · Daily Injection by Shift | B45 |
| B45 | Production Supervisor | Decision | Approve reopen? |  | B46 [No]; B47 [Agree] |
| B46 | Output | Data | POP stays CONFIRMED |  | (end) |
| B47 | Production Supervisor | Task | Reopen shift POP | System (auto) · Daily Injection by Shift | B48 |
| B48 | Production Supervisor | Task | Post reversal entries | System (auto) · Daily Injection by Shift | B49; B50; B51 |
| B49 | Output | Data | POP back to WAITING — Operator re-enters the shift |  | (end) |
| B50 | Output | Data | Reversal entries: Produced · consumption · Defect · downtime |  | (end) |
| B51 | Production Supervisor | End | End |  |  |

### Step details (hover content on the diagram)

#### B08 · Open the shift WI list

- Operator · Web · Daily Injection by Shift
- Comes from: B01, B07
- Goes to: B09 · Open shift POP entry

> The Operator opens the shift's Injection WI list to pick the WI to report output for.  
> Action: Daily Injection by Shift › filter "PLANNED DATE" · "SHIFT" · "INJECTION LINE" · "WI NO." · "ITEM GROUP" · "POP STATUS" (Waiting / Confirmed).  
> System: KPIs "PLANNED WI" · "WAITING FOR POP" · "MATERIAL SHORTAGE WI". One block per WI, by size: "SHIFT REQUIRED" / "CONFIRMED POP" / "SHIFT REMAINING".  
> System: shifts are only "Day (AB)" or "Night (CD)"; the "Material Shortage" chip on a WI block is a warning only, missing material is requested with an MOR in Work Order / WI.  
> Test:  
> - Filter "POP STATUS" = Waiting → only WIs without a confirmed POP are shown  
> Source: BRD §6.2 Step 5 · Q-20260923-07 · Q-20260929-01 · Q-20261009-08 (item 1) · prototype v0.86  

#### B09 · Open shift POP entry

- Operator · Web · Daily Injection by Shift
- Comes from: B08, B22
- Goes to: B10 · Assign molds to machine positions

> The Operator opens POP entry for one WI of the shift.  
> Action: "Enter Shift POP" button → "Injection Shift POP Entry" screen.  
> System: read-only header "WI NO." · "WO NO." · "ITEM GROUP" · "PLANNED DATE" · "SHIFT" · "LINE" · "SHIFT REQUIRED QTY" · "WO REMAINING BEFORE POP" · "POP STATUS".  
> System: date and shift come from the plan line and cannot be edited ("Date and shift are taken from the plan line and cannot be changed here.").  
> Test:  
> - The date and shift fields on the header are not editable  
> Source: prototype v0.23  

#### B10 · Assign molds to machine positions

- Operator · Web · Daily Injection by Shift
- Comes from: B02, B09
- Goes to: B11 · Material Lot Assignment for the WI?

> The Operator records which mold runs at each machine position of the line.  
> Action: "Machine Mold Layout — <Line> / Capacity 20" block › pick a mold per position "POS 01" … (e.g. "Mold W5-A / MOLD-…"); "Clear layout" clears all.  
> System: counts "Assigned n / 20".  
> Result: the shift's machine / mold / cavity is recorded for machine maintenance and mold management.  
> Source: BRD §6.4 · prototype v0.23  

#### B11 · Material Lot Assignment for the WI?

- Operator
- Comes from: B03, B10
- Goes to [Yes]: B12 · Prefill lots from Material Lot Assignment
- Goes to [No]: B13 · Declare the material lots used

> Does the shift's WI already have a CONFIRMED Material Lot Assignment?  
> Yes: a CONFIRMED Assignment with the same "PRODUCTION DATE", "SHIFT", "MACHINE" and "WORK INSTRUCTION" as the WI → the system prefills the lots.  
> No: no Assignment, or the Assignment is still DRAFT → the "Material Lot" block is empty and the Operator declares the lots.  
> Test:  
> - The WI's Assignment is still DRAFT → opening the POP shows an empty "Material Lot" block  
> Source: Q-20261009-08 (item 3) · prototype v0.86  

#### B12 · Prefill lots from Material Lot Assignment

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B11
- Goes to: B13 · Declare the material lots used

> The system prefills the raw-material lots assigned to the WI into the "Material Lot" block of the POP entry screen.  
> When: the Operator clicks "Enter Shift POP", the WI has no POP DRAFT and has a CONFIRMED Material Lot Assignment.  
> System: each lot of the Assignment becomes one row "Material Type" · "Lot Number" · "Used Qty" · "UoM" · "QC Status"; "Used Qty" is prefilled with the lot's "Assigned Qty".  
> Result: above the lot table the screen shows "Prefilled from Material Lot Assignment <no.> — enter the actual Used Qty; scan to add more lots."  
> Test:  
> - Assignment of LOT-CMP-8821 1,250 KG and LOT-COL-109B 25 KG → opening the POP shows 2 rows, Used Qty 1,250 and 25  
> Open: a WI that already has a POP DRAFT keeps the draft's lots and is not refilled; a WI with several CONFIRMED Assignments gets their lots merged, adding up "Assigned Qty" for the same lot — proposal, not yet confirmed.  
> Source: Q-20261009-08 (item 3) · prototype v0.86  

#### B13 · Declare the material lots used

- Operator · Web · Daily Injection by Shift
- Comes from: B04, B11, B12
- Goes to: B14 · Enter output by size and grade

> The Operator declares or adjusts the raw-material lots used in the shift.  
> Action: "Material Lot" block › scan or type the lot number then Enter ("Scan barcode or type lot number, then Enter"), or "Add Lot"; enter "Used Qty"; the x icon removes a row.  
> System: lots prefilled from Material Lot Assignment can be edited and removed like scanned lots; when the WI has no Assignment, the lot table shows "No confirmed Material Lot Assignment for this WI — scan the lots used in this shift."  
> System: a lot not on the list issued to the WI's WO (MOR ISSUED) is still added, with QC "UNVERIFIED" and the message "Lot <no.> added — not in the issued list, QC unverified."  
> Test:  
> - Prefilled lot with Used Qty 1,250, the Operator changes it to 1,180 → consumption is recorded as 1,180  
> - Scan a lot not on the issued list → the lot row is QC UNVERIFIED and "Validate" is blocked  
> Source: BRD §6.3 Step 3–4 · Q-20261009-08 (item 3) · prototype v0.86  

#### B14 · Enter output by size and grade

- Operator · Web · Daily Injection by Shift
- Comes from: B13
- Goes to: B15 · Any grade C?

> The Operator enters the shift output per size and per grade.  
> Action: "POP Matrix (Item / Size)" table — rows A (First grade), A- (First grade, minor), C (Reject), one column per size; quick-entry buttons "Fill A = Required" / "Clear".  
> System: "Total POP" = A + A- + C · "Shift Remaining" = "Shift Required" − A − A-.  
> Test:  
> - Shift Required 100, A 90, A- 5, C 3 → Total POP 98, Shift Remaining 5  
> Source: prototype v0.23 · Q-20260923-19 (I)  

#### B15 · Any grade C?

- Operator
- Comes from: B14
- Goes to [Yes]: B16 · Enter grade C defect reasons
- Goes to [No]: B17 · Enter times · downtime

> Does the shift have grade C defects?  
> Yes: C > 0 in any size → defect reasons must be entered.  
> No: go to time and downtime entry.  
> Source: BRD §6.5 · prototype v0.23  

#### B16 · Enter grade C defect reasons

- Operator · Web · Daily Injection by Shift
- Comes from: B05, B15
- Goes to: B17 · Enter times · downtime

> The Operator records the reasons for the grade C quantity.  
> Action: "Defect Reason Breakdown (grade C)" block › "Add Defect Line": "Defect Reason" · "Qty" · "Remark".  
> Blocked when: the reason lines' total "Qty" differs from the grade C total (blocked at "Validate").  
> Test:  
> - Grade C = 5, reason lines total 4 → Validate reports an error  
> Source: BRD §6.5 · prototype v0.23  

#### B17 · Enter times · downtime

- Operator · Web · Daily Injection by Shift
- Comes from: B15, B16
- Goes to: B18 · Operator picks which action?

> The Operator records run time, downtime and mold / machine condition for the shift.  
> Action: "Production Record" block: "Start Time" · "End Time" · "Operator / Team Leader" · "Downtime (min)" · "Downtime Reason" · "Mold / Machine Condition" · "Production Remark".  
> System: "Downtime Reason" is one of: Mold change · Machine breakdown · Material waiting · Power / utility · Quality hold · Other.  
> Blocked when: "Start Time" or "End Time" is missing (blocked at "Validate").  
> Source: BRD §6.4 Step 3 · prototype v0.23  

#### B18 · Operator picks which action?

- Operator
- Comes from: B17
- Goes to [Save Draft]: B19 · Save shift POP draft
- Goes to [Validate]: B20 · Validate POP data

> Does the Operator save a draft or validate to confirm?  
> Save Draft: save for later, no batch / lot yet.  
> Validate: check the data to confirm the shift POP.  
> Source: prototype v0.23  

#### B19 · Save shift POP draft

- Operator · Web · Daily Injection by Shift
- Comes from: B18
- Goes to: B21 · POP DRAFT — no batch / lot created

> The Operator saves the shift POP as a draft to finish later.  
> Action: "Save Draft" button.  
> Result: "POP STATUS" = DRAFT; message "POP draft saved for <WI>. No batch or lot generated."; reopen via "Enter Shift POP".  
> Test:  
> - Save Draft → no batch / ILOT lot is created  
> Source: prototype v0.23  

#### B20 · Validate POP data

- Operator · Web · Daily Injection by Shift
- Comes from: B18
- Goes to: B22 · Data valid?

> The system checks all shift POP data before confirmation is allowed.  
> Action: "Validate" button.  
> Blocked when (verbatim messages):  
> - No quantity in any grade row: "Enter a quantity in at least one grade row (A / A- / C)."  
> - Missing times: "Production start and end time are required."  
> - A + A- above the size's Shift Required: "<size>: first quality (A + A-) exceeds Shift Required."  
> - No material lot with Used Qty: "At least one material lot with used qty is required."  
> - Lot on HOLD: "A selected lot is on QC HOLD." · lot not issued: "A scanned lot is not on the issued list — QC unverified."  
> - Defect reasons not matching C: "Defect reason breakdown (n) must equal the grade C quantity (n)."  
> Source: BRD §6.4 Step 4 · prototype v0.23  

#### B22 · Data valid?

- Operator
- Comes from: B20
- Goes to [No — fix it]: B09 · Open shift POP entry
- Goes to [Yes]: B23 · Confirm shift POP

> Does the shift POP data pass the checks?  
> Yes: message "Validation passed. Ready to confirm." → confirm the POP.  
> No — fix: back to POP entry, fix molds, material lots or quantities, then Validate again.  
> Test:  
> - A + A- for size W7 = Shift Required + 1 → fails  
> - A lot on QC HOLD selected → fails  
> Source: prototype v0.23  

#### B23 · Confirm shift POP

- Operator · Web · Daily Injection by Shift
- Comes from: B22
- Goes to: B24 · Create batch and Curing lot

> The Operator confirms the shift POP.  
> When: the data has passed "Validate".  
> Action: "Confirm Shift POP" button → "Injection Batch POP Confirmation" screen.  
> System: each shift POP creates exactly one injection batch and one lot ("One shift POP generates one injection batch and one lot.").  
> Source: prototype v0.23  

#### B24 · Create batch and Curing lot

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B23
- Goes to: B25 · Batch IB + ILOT lot waiting for Curing (shift output by machine · size)
- Goes to: B26 · Transfer POP to Curing

> The system creates the injection batch and the Curing lot for the shift.  
> Result: "Batch No." IB-<date>-nn · "Curing Lot" ILOT-<date>-nnn; "POP Summary" Grade A / A- / C and "Shift Remaining".  
> System: "Data Checks" shows "Total POP within shift plan" · "Compound lot released" · "Defect quantity broken down by size".  
> Action: "Print Lot Label" prints the lot label (Lot No. · Item · Color · Shift · Qty).  
> Test:  
> - Confirm 1 shift → exactly 1 IB batch and 1 ILOT lot  
> Source: prototype v0.23  

#### B26 · Transfer POP to Curing

- Operator · Web · Daily Injection by Shift
- Comes from: B24
- Goes to: B27 · Write Defect Records grade C

> The Operator finalises the POP and sends the lot to the Curing queue.  
> Action: "Save POP & Transfer to Curing" button.  
> Result: "POP STATUS" = CONFIRMED · the shift's Injection WI → COMPLETED · message "<Lot> released to Curing incoming queue" · the Curing lot is "Waiting for Curing".  
> Open: the shift's Injection WI → COMPLETED as soon as the POP is CONFIRMED — proposal, not yet confirmed.  
> Test:  
> - After transfer, the ILOT lot shows in the Curing Confirmation queue  
> Source: prototype v0.23 · download.png · convention Q5  

#### B27 · Write Defect Records grade C

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B26
- Goes to: B28 · Defect Records grade C (scrap) (reason · WI · machine · shift), no RW
- Goes to: B29 · Post material lot consumption

> The system records the grade C quantity in Defect Records; C at Daily Injection is scrap and creates no Repair / Rework record because this screen has no Pending repair grade.  
> Result: each row holds grade C per size + defect reason, tied to WI · WO · machine · mold · shift, Process "Injection".  
> Test:  
> - Report C = 5 with 2 reasons → Defect Records has 2 rows totalling 5  
> - C = 12 → Repair / Rework gets no new record  
> Source: BRD §6.5 · Q-20261013-01 · prototype v0.91  

#### B29 · Post material lot consumption

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B27
- Goes to: B30 · Material lot consumption ([Injection] Stock Out)
- Goes to: B31 · Post downtime · mold · cavity

> The system records consumption of the material lots used in the shift.  
> Result: each lot's "Used Qty" is posted as a "[Injection] Stock Out (Used Compound)" transaction.  
> System: this feeds the Issue Balance = Issued − Consumed − Returned reconciliation in MRP & Material Ready.  
> Source: BRD §6.3 · Function List "[Injection] Stock Out (Used Compound)" · convention Q9  

#### B31 · Post downtime · mold · cavity

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B29
- Goes to: B32 · Downtime · mold · cavity → Machine / Mold
- Goes to: B33 · Update Produced · Shift Remaining

> The system records downtime, mold / machine condition and molds per position for the shift.  
> Result: the data feeds Machine Maintenance and Mold Management.  
> Source: BRD §6.4  

#### B33 · Update Produced · Shift Remaining

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B31
- Goes to: B34 · Produced by Detail Plan → I/J Plan (Remaining)
- Goes to: B35 · Shift Remaining Remaining?

> The system adds good output to the injection plan and works out what the shift still lacks.  
> System: "Produced" = A + A-, accumulated on the Detail Plan (= WO) of the I/J Plan.  
> System: "Shift Remaining" stays a planned quantity, not a shortage ("Shift Remaining stays planned quantity — it is not converted to shortage.").  
> Result: the shortfall returns to the WO Remaining to be scheduled on a new shift / WI.  
> Test:  
> - A 90 + A- 5 → the Detail Plan Produced increases by 95  
> Source: Q-20260923-11 · convention Q5 · prototype v0.23  

#### B35 · Shift Remaining Remaining?

- Operator
- Comes from: B33
- Goes to [Yes]: B36 · Raise replanning alert
- Goes to [No]: B37 · Shift complete — Shift plan fully produced

> Is the shift short of plan?  
> Yes: "Shift Remaining" > 0 in any size → alert the Planner to reschedule.  
> No: the shift plan is fully produced.  
> Source: prototype v0.23  

#### B36 · Raise replanning alert

- Operator · System (auto) · Daily Injection by Shift
- Comes from: B35
- Goes to: B38 · Remaining → Planner reschedules in the Injection Schedule
- Goes to: B39 · End

> The system alerts the Planner to reschedule the shift's shortfall.  
> Result: message "… · Replanning alert raised for <n> pairs"; the Planner schedules the rest in Injection Schedule.  
> Test:  
> - Shift Remaining 5 → alert for 5 pairs  
> Source: Q-20260923-11 · prototype v0.23  

#### B41 · Request shift POP reopen

- Operator · Web · Daily Injection by Shift
- Comes from: B40
- Goes to: B42 · Lot already Curing-confirmed?

> The Operator asks to reopen a confirmed shift POP for correction.  
> When: the WI block is "POP Confirmed".  
> Action: "Request POP Reopen" button.  
> Open: the prototype reopens immediately ("POP reopened for <WI>"); the flow adds a Production Supervisor approval per the BRD.  
> Source: BRD §6.6 · prototype v0.23  

#### B42 · Lot already Curing-confirmed?

- Operator
- Comes from: B06, B41
- Goes to [Yes]: B43 · Reopen blocked — lot already in Curing
- Goes to [Not yet]: B44 · Review reopen request

> Has the shift's ILOT lot been confirmed by Curing?  
> Yes: the next step already used the figures → reopen blocked.  
> Not yet: send to the Production Supervisor for review.  
> Test:  
> - Lot already "Confirm Lot" at Curing Confirmation → cannot reopen  
> Source: convention Q3  

#### B44 · Review reopen request

- Production Supervisor · Web · Daily Injection by Shift
- Comes from: B42
- Goes to: B45 · Approve reopen?

> The Production Supervisor reviews the shift POP reopen request.  
> When: a reopen request exists and the lot is not yet confirmed by Curing.  
> Open: the prototype has no approval screen for the Supervisor yet.  
> Source: BRD §6.6 · BRD §7  

#### B45 · Approve reopen?

- Production Supervisor
- Comes from: B44
- Goes to [No]: B46 · POP stays CONFIRMED
- Goes to [Agree]: B47 · Reopen shift POP

> Does the Supervisor approve the reopen?  
> Approve: reopen the shift POP and create reversal entries.  
> No: the POP stays CONFIRMED.  
> Source: BRD §6.6  

#### B47 · Reopen shift POP

- Production Supervisor · System (auto) · Daily Injection by Shift
- Comes from: B45
- Goes to: B48 · Post reversal entries

> The system reopens the shift POP so the Operator can re-enter it.  
> Result: "POP STATUS" CONFIRMED → WAITING · the shift's batch / ILOT lot leaves the Curing queue · the shift's Injection WI COMPLETED → RELEASED.  
> Test:  
> - After reopen, the ILOT lot is no longer in the Curing queue  
> Source: BRD §6.6 · convention Q3  

#### B48 · Post reversal entries

- Production Supervisor · System (auto) · Daily Injection by Shift
- Comes from: B47
- Goes to: B49 · POP back to WAITING — Operator re-enters the shift
- Goes to: B50 · Reversal entries: Produced · consumption · Defect · downtime
- Goes to: B51 · End

> The system creates reversal entries for everything the shift recorded, without deleting the old transactions.  
> Result: "Produced" (A + A-) deducted from the I/J Plan Detail Plan · material lot consumption reversed · grade C Defect Records reversed · downtime / mold / cavity reversed.  
> Result: the Operator re-enters the shift → new transactions are created.  
> Open: this reversal approach is a proposal, not yet confirmed.  
> Test:  
> - Reopen a shift with Produced 95 → the Detail Plan drops by 95, with a reversal line in the history  
> Source: BRD §6.3 · convention Q3  

## Status lifecycle

#### Shift POP (POP Status)

`WAITING` → `DRAFT` → `CONFIRMED`

Transitions:

- `WAITING` -- Save Draft --> `DRAFT`
- `DRAFT` -- Save POP & Transfer to Curing --> `CONFIRMED`
- `CONFIRMED` -- Request POP Reopen — Supervisor approves · reversal entries --> `WAITING` (back)
- `WAITING` -- Save POP & Transfer to Curing (no draft) --> `CONFIRMED` (back)

## Input

| # | Input | Type | Used in step |
| --- | --- | --- | --- |
| I-1 | Per-shift Injection WI — WO × machine × date × shift, SHIFT REQUIRED per size (generated when the Planner Releases the injection schedule in Injection Schedule, one WI per shift) | Document — MES (Injection Schedule) | Open the shift WI list |
| I-2 | Mold · Cavity · Machine (Mold / Cavity Master, BRD §6.2) | Master data | Assign molds to machine positions |
| I-3 | Raw-material lots issued to the Mixing area for the WI's WO (MOR `ISSUED`) — list used to check the lots the Operator scans | Material — MRP & Material Ready / WMS | Declare the material lots used |
| I-6 | Material Lot Assignment `CONFIRMED` — issued raw-material lots assigned to a date · shift · machine · WI | Document — MES (Material Lot Assignment) | Material Lot Assignment for the WI? |
| I-4 | Defect Reason · Downtime Reason | Master data | Enter grade C defect reasons · Enter times · downtime |
| I-5 | ILOT lot status at Curing — confirmed in Curing Confirmation or not | Production result — Curing Confirmation | Lot already Curing-confirmed? |

## Step ↔ screen

| Step | Role | Screen · UI button |
| --- | --- | --- |
| Open the shift WI list | Operator | Daily Injection by Shift |
| Open shift POP entry · Assign molds to machine positions · Declare the material lots used · Enter output by size and grade · Enter grade C defect reasons · Enter times · downtime | Operator | Injection Shift POP Entry (`Enter Shift POP`, `Fill A = Required`, `Add Lot`, `Add Defect Line`) |
| Save shift POP draft · Validate POP data · Confirm shift POP · Transfer POP to Curing | Operator | `Save Draft`, `Validate`, `Confirm Shift POP`, `Save POP & Transfer to Curing` |
| Prefill lots from Material Lot Assignment | System (auto) | Injection Shift POP Entry › block `Material Lot` |
| Create batch and Curing lot · Post grade C Defect Records · Post material lot consumption · Post downtime · mold · cavity · Update Produced · Shift Remaining · Raise replanning alert | System (auto) | Injection Batch POP Confirmation |
| Request shift POP reopen | Operator | `Request POP Reopen` |
| Review reopen request · Reopen shift POP · Post reversal entries | Production Supervisor (System (auto) steps sit in this lane) | Daily Injection by Shift |

## Output

| # | Output | Produced when |
| --- | --- | --- |
| O-2 | POP = `DRAFT` — no batch / lot created | The Operator presses Save Draft |
| O-3 | Batch IB + ILOT lot waiting for Curing — shift output by machine · size | The Operator presses Save POP & Transfer to Curing; POP = `CONFIRMED`, the shift's Injection WI → `COMPLETED` |
| O-4 | Defect Records grade C (scrap) — reason · WI · machine · shift; creates no Repair / Rework record | The POP has grade C when confirmed |
| O-5 | Material lot consumption ([Injection] Stock Out (Used Compound)) | POP confirmed — Used Qty per lot |
| O-6 | Downtime · mold · cavity to Machine Maintenance / Mold Management | POP confirmed |
| O-7 | Produced (A + A-) added to the I/J Plan Detail Plan (= WO) — Remaining on I/J Inquiry | POP confirmed |
| O-8 | Remaining → the Planner reschedules on the Injection Schedule (Replanning alert) | Shift Remaining > 0 — not converted to shortage |
| O-9 | Shift complete — Shift plan fully produced | Shift Remaining = 0 |
| O-10 | POP stays `CONFIRMED` | The Production Supervisor rejects the reopen |
| O-11 | POP back to `WAITING` — Operator re-enters the shift; ILOT lot withdrawn from the Curing queue; Injection WI `COMPLETED` → `RELEASED` | Production Supervisor approves the reopen, lot not yet Curing-confirmed |
| O-12 | Reopen blocked — lot already in Curing | The shift's ILOT lot already confirmed in Curing Confirmation |
| O-13 | Reversal entries: Produced · material lot consumption · Defect Records · downtime / mold | Shift POP reopened — old transactions kept, audited reversal transactions posted (BRD §6.3) |

## Glossary

| Glossary | Meaning in this flow |
| --- | --- |
| `WI` | Work Instruction — the work order for one injection shift (WO × machine × day × shift), created when the schedule is released in Injection Schedule |
| `WO` | Work Order — production order; one I/J Plan Detail Plan maps to one WO |
| `POP` | Point of Production — output reported at the process, per shift and per size |
| `Grade A / A- / C` | A: first grade · A-: first grade, minor defect · C: defective (Reject) |
| `Shift Required` | The shift's planned quantity per size |
| `Shift Remaining` | Shift Required − A − A-; stays a planned quantity, never a shortage |
| `Produced` | A + A- accumulated on the I/J Plan Detail Plan |
| `IB batch / ILOT lot` | Each shift POP creates one injection batch (IB-…) and one lot waiting for curing (ILOT-…) |
| `Downtime` | Machine stop time during the shift, in minutes, with a reason |
| `Material Lot Assignment` | Record assigning raw-material lots issued to the Mixing area to a date · shift · machine · WI; once CONFIRMED, the POP entry screen prefills the lots |
| `Mixing area` | Mixing area: shop-floor area where raw materials issued against the MOR are mixed; not a Routing process and creates no new lot |
| `Reversal entry` | A transaction that reverses recorded figures when a POP is reopened; the old transaction is not deleted |